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Supply and Delivery of Cables and Conductors for Malawi
Employer: Electricity Supply Corporation of Malawi (ESCOM)
Project: Accelerating Sustainable and Clean Energy Access Transformation in Malawi (ASCENT-Malawi)
Contract Description: Supply and delivery of cables and conductors
Cost Estimates of the Procurement: USD 22 million.
Country: Malawi

This over-head cable provides reinforced insulation according to IEC 61140 and fulfill therefore Class II acc. IEC 61140
Conductor: H68 Aluminium conductor, round stranded compressed (RM)
Insulation: XLPE compound, UV-resistant.
metallic Screen(optional): copper tape screen
Separator: Semi-conductive swellable tape.
Outer Sheath: HDPE.
Support Conductor: Galvanized steel wires.
Assembly: Three XLPE insulated screened cores are bundled around the galvanized steel wires in a right hand lay.
SPECIFICATIONS FOR AAC ABC 0.6KV/1kV, 95 mm² | ||
ITEM | DESCRIPTION | ESCOM SPECIFICATION |
1 | Reference Specification Standard | BS 2627, IEC 60502, |
2 | General Characteristics | |
2 (a) | Conductor code name | H68 ALUMINIUM |
2 (b) | Phase conductor size | 95 mm² |
2 (c) | AAAC Neutral/Messenger size | 70 mm² |
Phase conductor parameters | ||
(ii) Number of Strands | 19 | |
(iii) Strand Diameter | 2.52 mm | |
Neutral conductor parameters | ||
(ii) Number of Strands | 7 | |
(iii) Strand Diameter | 3.568mm | |
2 (d) | Mass of conductor | 920 Kg/km |
2 (e) | Conductor shall be greased | N/A |
2 (f) | The grease shall be Lithium Base Grease, Type A of EN 50326 having minimum drop point of 150⁰C | N/A |
2 (g) | Mass of grease | N/A |
2 (h) | Mass of conductor with grease | N/A |
3 | Mechanical Characteristics | |
3 (a) | Ultimate breaking load, min. (Phase) | 8.4 KN |
3 (b) | Ultimate breaking load, min. (Neutral) | 16.6 kN |
3 (c) | Max. working stress (Phase) | 157 N/mm² |
3 (d) | Max. working stress (Neutral) | 156 N/mm² |
3 (e) | EDS (25⁰C, still air)-Phase | 31.4 N/mm² |
3 (f) | EDS (25⁰C, still air)-Neutral | 31.2 N/mm² |
3 (g) | Modulus of elasticity-Phase | 57 kN/mm² |
3 (h) | Modulus of elasticity-Neutral | 60 kN/mm² |
3 (i) | Thermal expansion coefficient | 0.0000230 1/⁰C |
4 | Electrical Characteristics | |
4 (a) | Nominal system voltage | 0.6kV |
4 (b) | Highest system voltage | 1 KV |
4 (c ) | Power supply frequency | 50 Hz |
4 (d) | Current rating in air | 205 A |
4 (e ) | DC resistance at 20⁰C, max Phase | 0.443 Ohm/km |
4 (f) | DC resistance at 20⁰C, max Neutral | 0.693 Ohm/km |
5 | Insulation | |
5 (a) | Insulation Material | Extruded Polyethylene |
5 (b) | Insulation Colour | Black |
5 (c ) | Insulation thickness | Specify |
5 (d) | Phase conductor | 1.8mm |
5 (e ) | Neutral conductor | 1.6mm |
5 (f) | Insulation core diameters | Specify |
5 (g) | Phase conductor diameter | 15.31 mm |
5 (h) | Neutral conductor diameter | 10.7mm |
6 | Site Conditions | |
6 (a) | Altitude | Up to 1800 m |
6 (b) | Ambient temperature | 40 ⁰C |
6 (c ) | Intensity of Solar Radiation | 5.9 kW/m2 |
6 (d) | Wind speed | 3.0 m/s |
6 (e ) | IEC Pollution Level | LM (Low to Medium) |
7 | Manuals & Drawings | |
7 (a) | Language | English |
7 (b) | Number of copies | 2 |
7 (c) | Drawings with full details | Yes. Reference number(s) |
8 | Test Result Certificates | |
8 (a) | Provide Routine and Type test results certificate in English with bid | Yes. Reference number(s) |
9 | Identification & Marking | |
9 (a) | Provide drawing in English indicating the position of the identification rating plate and marking. Marking details to include manufacturers name & trademark, model & serial number, year of manufacture, rated voltage, current ratings, insulation levels, frequency, specification standard, gross Mass | Yes. Reference number(s) |
10 | Authorisation, Quality assurance & origin | |
10 (a) | Provide manufacturer's authorisation letter with bid | Yes |
10 (b) | Provide production quality assurance certificate with bid | Yes |
10 (c) | Country of origin | Yes |
Specification
This specification is for all aluminum conductor for low voltage overhead power distribution lines.
REFERENCES
BS 215: Aluminum Conductors and Aluminum Conductors Steel - Reinforced for Overhead Power Transmission. Part-1: Aluminum Stranded Conductors
BS 2627: Wrought Aluminum for Electrical Purposes. Wire
BS 6485: PVC Covered Conductors for Overhead Power Lines.
IEC 60207: Aluminum Stranded Conductors
IEC 61089:Round Wire Concentric Lay Overhead Electrical Stranded Conductor
TECHNICAL DETAILS
DESCRIPTION | ESCOM Reequipment | |
Material | Material: All Aluminum Conductor | AAC |
Core | Number of cores | 2 |
Size | Nominal cross-section area of aluminum conductor per core | 16 mm2 |
Approximate overall diameter of un-covered conductor per core | 5.1 mm | |
Strands | Number of aluminium strands | 7 |
Nominal diameter of each strand | 1.7 mm | |
Weight | Approximate weight of conductor | 80g/m |
CBL | Calculated breaking load | 2.827kN |
Resistance | Maximum DC resistance of conductor at 20℃ | 1.813Ohm/km |
Density | Aluminium wire density | 2.703kg/dm3 |
Expansion | Coefficient of linear expansion per℃ | 2.3 E-05 |
Temperature | Temperature coefficient per degree Celsius | 0.00403 |
Tensile Strength | Single Wire Tensile Strength after Stranding | ≥ 152 MPa |
Resistivity | Resistivity at 20℃ | ≤ 28.264 Ωm |
Insulation | Insulation material | PVC |
Insulation Color | Black | |
Minimum insulation thickness at any point | 0.8mm | |
Approximate overall diameter of covered conductor | - | |
Construction | Twin bundled with ribbed neutral for identification | - |
Installation | Suitable for aerial distribution service drop wire | - |
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