Home > NEWS >

Supply and Delivery of Cables and Conductors for Malawi

Date:2026-01-06

LV Aerial Bundled Conductors

Employer: Electricity Supply Corporation of Malawi (ESCOM)

Project:  Accelerating Sustainable and Clean Energy Access Transformation in Malawi (ASCENT-Malawi) 

Contract Description: Supply and delivery of cables and conductors  

Cost Estimates of the Procurement: USD 22 million. 

Country: Malawi 

Malawi-abc-cable-price.jpg

95mm2  LV Aerial Bundled Conductors Design, Material & Construction

This over-head cable provides reinforced insulation according to IEC 61140 and fulfill therefore Class II acc. IEC 61140

Conductor: H68 Aluminium conductor, round stranded compressed (RM)

Insulation:  XLPE compound, UV-resistant.

metallic Screen(optional): copper tape screen

Separator: Semi-conductive swellable tape.

Outer Sheath: HDPE.

Support Conductor: Galvanized steel wires.

Assembly: Three XLPE insulated screened cores are bundled around the galvanized steel wires in a right hand lay.

SPECIFICATIONS FOR AAC ABC 0.6KV/1kV, 95 mm²

ITEM

DESCRIPTION

ESCOM SPECIFICATION

1

Reference Specification Standard

BS 2627, IEC 60502,

2

General Characteristics


2 (a)

Conductor code name

H68 ALUMINIUM

2 (b)

Phase conductor size

95 mm²

2 (c)

AAAC Neutral/Messenger size

70 mm²


Phase conductor parameters



(ii) Number of Strands

19


(iii) Strand Diameter

2.52 mm


Neutral conductor parameters



(ii) Number of Strands

7


(iii) Strand Diameter

3.568mm

2 (d)

Mass of conductor

920 Kg/km

2 (e)

Conductor shall be greased

N/A

2 (f)

The grease shall be Lithium Base Grease, Type A of EN 50326 having minimum drop point of 150⁰C

N/A

2 (g)

Mass of grease

N/A

2 (h)

Mass of conductor with grease

N/A




3

Mechanical Characteristics


3 (a)   

Ultimate breaking load, min. (Phase)

8.4 KN          

3 (b)

Ultimate breaking load, min. (Neutral)

16.6 kN

3 (c)

Max. working stress (Phase)

157 N/mm²    

3 (d)

Max. working stress (Neutral)

156 N/mm²    

3 (e)

EDS (25⁰C, still air)-Phase

31.4 N/mm²

3 (f)

EDS (25⁰C, still air)-Neutral

31.2 N/mm²

3 (g)

Modulus of elasticity-Phase

57 kN/mm²

3 (h)

Modulus of elasticity-Neutral

60 kN/mm²

3 (i)

Thermal expansion coefficient

0.0000230 1/⁰C




4

Electrical Characteristics


4 (a)

Nominal system voltage

0.6kV

4 (b)

Highest system voltage

1 KV

4 (c )

Power supply frequency

50 Hz

4 (d)

Current rating in air

205 A

4 (e )

DC resistance at 20⁰C, max Phase

0.443 Ohm/km

4 (f)

DC resistance at 20⁰C, max Neutral

0.693 Ohm/km




5

Insulation


5 (a)

Insulation Material

Extruded Polyethylene

5 (b)

Insulation Colour

Black

5 (c )

Insulation thickness

 Specify

5 (d)

Phase conductor

1.8mm

5 (e )

Neutral conductor

1.6mm

5 (f)

Insulation core diameters

 Specify

5 (g)

Phase conductor diameter

15.31 mm

5 (h)

Neutral conductor diameter

10.7mm




6

Site Conditions


6 (a)

Altitude

Up to 1800 m

6 (b)

Ambient temperature

40 ⁰C

6 (c )

Intensity of Solar Radiation

5.9 kW/m2

6 (d)

Wind speed

3.0 m/s

6 (e )

IEC Pollution Level

LM (Low to Medium)




7

Manuals & Drawings


7 (a)

Language

English

7 (b)

Number of copies

2

7 (c)

Drawings with full details

Yes. Reference number(s)




8

Test Result Certificates


8 (a)

Provide Routine and Type test results certificate in English with bid

Yes. Reference number(s)




9

Identification & Marking


9 (a)

Provide drawing in English indicating the position of the identification rating plate and marking. Marking details to include manufacturers name & trademark, model & serial number, year of manufacture, rated voltage, current ratings, insulation levels, frequency, specification standard, gross Mass

Yes. Reference number(s)




10

Authorisation, Quality assurance & origin


10 (a)

Provide manufacturer's authorisation letter with bid

Yes

10 (b)

Provide production quality assurance certificate with bid

Yes

10 (c)

Country of origin

Yes

Twin 16mm2 7x1.70mm AAC/PVC -   600 T0 1,000 V 

Specification

This specification is for all aluminum conductor for low voltage overhead power distribution lines. 

REFERENCES

BS 215: Aluminum Conductors and Aluminum Conductors Steel - Reinforced for Overhead Power Transmission. Part-1: Aluminum Stranded Conductors

BS 2627: Wrought Aluminum for Electrical Purposes. Wire

BS 6485: PVC Covered Conductors for Overhead Power Lines.

IEC 60207: Aluminum Stranded Conductors

IEC 61089:Round Wire Concentric Lay Overhead Electrical Stranded Conductor

TECHNICAL DETAILS

DESCRIPTION

ESCOM Reequipment 

Material

Material: All Aluminum Conductor

AAC

Core

Number of cores

2

Size

Nominal cross-section area of aluminum conductor per core            

       16 mm2

Approximate overall diameter of un-covered conductor per core      

       5.1 mm

Strands

Number of aluminium strands

7

Nominal diameter of each strand                                                             

      1.7 mm

Weight

Approximate weight of conductor                                                           

         80g/m

CBL

  Calculated breaking load                                                                           

      2.827kN

Resistance

Maximum DC resistance of conductor at 20℃                                       

  1.813Ohm/km

Density

Aluminium wire density

2.703kg/dm3

Expansion

Coefficient of linear expansion per℃ 

2.3 E-05

Temperature

Temperature coefficient per degree Celsius

0.00403

Tensile Strength

Single Wire Tensile Strength after Stranding

≥ 152 MPa

Resistivity

Resistivity at 20℃ 

≤ 28.264 Ωm

Insulation

Insulation material

PVC

Insulation Color

Black

Minimum insulation thickness at any point

0.8mm

Approximate overall diameter of covered conductor

-

Construction

Twin bundled with ribbed neutral for identification

-

Installation

Suitable for aerial distribution service drop wire

-

Contact Us for Price List: Email:  info@qingzhou-cable.com

WhatsApp/WeChat/Skype:  +8618625503172

*Describe Your Buying Requirements in Detail

Inquiry
x
Name
WhatsApp*
Requirement *